How Long to Grill Pinwheel Sausage for Perfectly Cooked Links

Nothing screams summer like this Italian Ring Sausage. Chevalatta is an Italian sausage made with sheep casing. It is a cheesy and delicious sausage, that you can make yourself, or buy at the butcher!.

I remember that every Memorial Day weekend, my dad would get us an Italian sausage ring as a snack before dinner. Wed all slowly cut away at, an inch or 2 at a time until it was all gone. They were so so good, and readily available in my hometown.

But now I live in North Carolina, where country breakfast sausage is much more common than Italian ring sausage. Chevalatta was always a special sausage we had in the summer. Every once in a while, my dad would get it from the butcher for a family event or party. [feast_advanced_jump_to].

Chevalatta is an Italian spiral sausage filled with parmesan cheese, garlic, salt, basil, and parsley. Its made with sheep casings making it have less of a snap and more of a soft bite. It’s soft and creamy, and it goes great with broccoli rabe! You can grill this dish as an appetizer or as a side dish.

This blog isnt about “how to grill chevalatta. ” This blog is to teach you how to make and stuff your own sausages. Italian ring sausage needs the right amount of meat to fat, the right amount of salt, and the right spices. Of course, I will also go into detail on how to grill after we finish stuffing the sausage.

If youre looking to get the New York summer sausage flavor, this is the blog for you. Follow along as we go through some of the steps.

Any butcher will tell you that this is the most important part. I learn so much about meat every time I go to the butcher. If you don’t know, just ask! I used to buy a Boston butt and some pork fat from the butcher and cut it all up myself. This time, I talked to the butcher, and he said he’d do it for me. I’d save money because I wouldn’t have to pay for the bone.

It is important to have between 70 and 80% lean meat and 30 to 40 percent fat when you are choosing pork to make chevalatta. Real butchers will tell you not to go below 25% fat. I sometimes like to do 80%/20% just because its a little less fat, and a little healthier. When it comes to sausage, I think you should always ask for more fat because it’s hard to weigh the fat and pork separately. It’s also better to err on the side of fattier.

You also want to use hard fat when it comes to sausage. It is about the same texture as the meat if not harder. Soft fat feels a bit jelly and wet. You always want more hard fat because it will go through the grinder a lot easier. I go into more detail about this in my how-to-make homemade Italian sausage blog.

Once you have your pork, its time to head home and get to grinding your meat.

I use my Kitchen Aid Mixer for grinding. It works great as a grinder and for stuffing sausages, and the KitchenAid mixer is real heavy-duty. Weve had ours forever.

Chop your pork into 1-2 inch square pieces. The pork should be smaller than the hole you have to stuff it into in the grinder. Place the pork on a metal tray in the freezer along with grinder attachment pieces for 15 minutes. Cooling the pork down will help keep the best texture during the grinding phase. If the pork gets too warm, the fat will start to melt and get really stringy. It will stop up the grinder, and youll have to clean it all out.

Once the grinder is attached, use the smaller of the two attachments for Italian ring sausage to grind the pork. I use a speed of 6-8 when grinding the meat. If you are making a traditional sausage, you can use the larger grinding attachment. Grind all of the pork into a large mixing bowl.

One of the other more important aspects of sausage is salt content. The right salt content will make the sausage snappy and juicy. You always want to have 1-2% of the total weight of the meat in salt. The other seasonings are just for flavor. The salt makes the sausage.

After the meat is ground, add the salt, cheese, parsley, basil, garlic, and olive oil. Combine until incorporated by hand. Cover the bowl with plastic wrap and rest in the fridge overnight.

Take the sheep casings out of the fridge and wash them well in warm water before taking the meat out. Make sure you do this in a bowl. The entire casing will go right down your drain otherwise and that is absolutely disgusting. Rinse them inside and out, by running water through them. Allow them to soak for 30-60 minutes in a bowl of warm water.

Set up your sausage stuffing attachment with the smaller of the two attachments. Remove the casing from the water, and run a little olive oil over them and the stuffing attachment. Slowly thread the casing onto the stuffer. When you get to the end, dont tie the knot just yet. When you’re ready, turn the machine on low speed and start adding the meat. Keep going until the sausage stuffer is full. Then tie the knot in the casing. This will make it so less air gets into the casing.

Start stuffing the casing at a speed of 6-8. Start slow until you get the hang of it. Try to keep consistently pressing meat through the machine. Shape the ring as you go. It will be easier than doing it at the end because you could risk tearing it.

Once the sausage is stuffed, tie another knot. Wrap the sausage in plastic wrap and place it in the fridge overnight.

Pinwheel sausage is a fun and tasty way to enjoy sausage. The pinwheel shape makes for great presentation and even cooking But how long should you grill pinwheel sausage to ensure it’s perfectly cooked? Read on for tips, guidelines, and recipes for grilling up the ideal pinwheel sausage

What is Pinwheel Sausage?

Pinwheel sausage consists of sausage meat rolled up into a spiral or pinwheel shape. Different types of sausage can be used like Italian chorizo, bratwurst, kielbasa, etc. The sausage is rolled up around a filling, often cheese, before being sliced into pinwheels.

The pinwheel shape allows the sausage to cook evenly since the meat is distributed in a balanced way. The filling adds extra flavor. Pinwheels also look very appetizing when served up straight from the grill.

How Long to Grill Pinwheel Sausage

Cooking times can vary based on the type and thickness of sausage, but in general pinwheel sausage takes 15-20 minutes to grill. Always use a meat thermometer to check that the internal temperature reaches 160°F.

Here are some tips for grilling pinwheel sausage:

  • Thinner sausages will cook faster – allow 10-15 minutes for thinner links.

  • Thick sausages need more time – 20-25 minutes for thicker varieties.

  • Hot grill = less time – Crank up the heat for faster cooking.

  • Gas grills cook faster than charcoal.

  • Turn the sausages regularly for even cooking.

  • Use a meat thermometer to check 160°F is reached.

  • Rest sausage for 5 minutes before serving.

Grilling Pinwheel Sausage Step-by-Step

Follow these simple steps for perfect grilled pinwheel sausage:

1. Prepare the Sausage

Buy good quality fresh sausage or make your own sausage mix. Form into logs and wrap around a cheese filling. Slice into pinwheels about 1 inch thick.

2. Preheat the Grill

Heat your gas or charcoal grill to medium-high heat, around 375-400°F.

3. Cook the Sausages

Place pinwheels on grill and cook for 15-20 minutes with lid closed as much as possible. Turn every 5 minutes for even cooking.

4. Check Temperature

Test temperature by inserting a meat thermometer into the thickest part. Cook until internal temp reaches 160°F.

5. Rest and Serve

Remove from grill and let rest for 5 minutes before serving. Enjoy!

Grilling Tips for Perfect Pinwheel Sausages

  • Use metal or soaked wooden skewers to make turning easier.

  • Coat sausages lightly in oil to prevent sticking.

  • Put lid down as much as possible to distribute heat evenly.

  • Add smoke pouch for extra smoky flavor.

  • Use tongs instead of fork to avoid piercing and losing juices.

  • Resist urge to press down on sausages while cooking.

How to Tell When Pinwheel Sausage is Done

The best way to ensure pinwheel sausage is thoroughly cooked is to use a meat thermometer. Insert the probe into the thickest part of the sausage. The internal temperature should read 160°F when they’re ready.

Visual signs pinwheel sausage is done:

  • Sausages have browned nicely on both sides

  • Cheese filling is melted

  • Juices run clear when pricked with fork

  • Sausages have firmed up and are no longer pink inside

Always double check with a thermometer for safety. Undercooked sausage can harbor harmful bacteria. Overcooked sausage dries out and becomes tough.

Filling Ideas for Pinwheel Sausage

The filling is what makes pinwheel sausage special. Get creative with these tasty fillings:

  • Cheddar, Monterey Jack, pepper jack, provolone

  • Cream cheese, feta, blue cheese, goat cheese

  • Caramelized onions, sauteed peppers, roasted garlic

  • Sun-dried tomatoes, artichoke hearts, olives

  • Apples, cranberries, raisins, apricots

  • Fresh herbs like basil, thyme, sage, rosemary

  • Spinach, kale, mushrooms, zucchini

  • Chorizo, Italian sausage, bacon, ham

Best Sausages for Grilling into Pinwheels

Almost any sausage works well formed into pinwheels, but these are especially good:

  • Italian – Mild and seasoned with fennel and herbs.

  • Bratwurst – German sausage perfect for grilling.

  • Kielbasa – Polish smoked sausage with garlic notes.

  • Chorizo – Spicy Spanish sausage packed with paprika.

  • Andouille – Smoky Cajun sausage with kick.

  • Breakfast – Sage-flavored breakfast sausage.

  • Chicken Apple – Sweet sausage with apple.

  • Sweet Italian – No fennel, super mild.

Fun and Tasty Pinwheel Sausage Recipes

These recipes result in finger-licking, grill-ready pinwheel sausage:

Italian Pinwheels

Ingredients:

  • 1 lb Italian sausage
  • 4 oz provolone, sliced
  • 1 Tbsp fennel seeds
  • 1 tsp Italian seasoning

Cheesy Jalapeño Pinwheels

Ingredients:

  • 1 lb breakfast sausage
  • 4 oz pepper jack, sliced
  • 2 jalapeños, thinly sliced
  • 1 tsp cumin

Apple Cheddar Pinwheels

Ingredients:

  • 1 lb chicken apple sausage
  • 4 oz sharp cheddar, sliced
  • 1⁄4 cup dried apples, chopped
  • 1 tsp thyme

Grilled Pinwheel Sausage Meal Ideas

Serve up your grilled pinwheel sausages in fun and delicious ways:

  • Slider sandwiches with mini pretzel buns

  • On a sausage board with mustards and pickles

  • In tacos or sandwiches with lots of toppings

  • Over zucchini noodles or pasta with tomato sauce

  • On top of salads or pizza

  • Kabobs interspersed with veggies and fruit

  • Alongside burgers, dogs, wings, and ribs at BBQs

So now you know exactly how long to grill pinwheel sausage for perfect results. Just 15-20 minutes over medium-high heat, checking temperature, yields juicy, tasty sausages the whole family will love. Get creative with fillings and serve up these impressive looking pinwheels in endless mouthwatering ways.

how long to grill pinwheel sausage
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Grilling Italian Sausage Ring

how long to grill pinwheel sausage

Place your grill on high heat. Allow the grill to heat up to between 500-600℉. Place the sausage on the grill and lower the heat to medium. Grill on each side for about 4 minutes or until the temperature reaches 160℉. Allow to cool for 5 minutes and then serve.

What to Serve Chevalatta with

Hey, don’t worry—you eat it all at once! Okay, I joke. You can microwave it, fry it up, or put it on pasta.

Chevalatta! I hope after reading this blog thats obvious. Spiral sausage, ring sausage, sausage ring. Its all chevalatta

How To Grill Sausages The Right Way—Without Drying Them Out | Ray The Butcher

FAQ

How long does it take sausage on the grill?

How Long to Grill Sausages. Grill sausages over medium heat (350 degrees Fahrenheit) until the internal temperature reaches 160 degrees. This process will take approximately 20 minutes — 10 minutes on each side. If you pre-cook the sausage, the cooking time will be less.

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